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Transformation

The "Black Swan" nee "Rana" arrived in Antigua on 4th June 2006 where she had her first Antigua reception on the Mega Dock at Jolly Harbour Marina, after which she made her way over to Antigua Slipway to begin her transformation to the pirate ship "Black Swan" throughout the summer.

The transformation includes changing the engine and stern gear, relocating the engine room, building a gift shop and rest rooms, removing the deckhouse, building an upper deck floor and a bar which includes a 'hogshead' (a rum punch barrel locally built by Lennox Agard). Canons (at least one firing) will be fitted and extensive deck work carried out. The old Hundested engine is going on display at Redcliffe Quay where she will be docked.

To take a look at history being re-modeled, visit her while the work is being done by Carl Mitchell, Marine Engineer, at the Slipway Boat Yard in English Harbour and then Jolly Harbour once the engine has been changed. We will be posting pictures of her progress so check back to see how things are progressing.



Step One – Arrival into Jolly Harbour Mega Dock

 


Next Steps – the Transformation begins at Antigua Slipway

The Black Swan is currently at Antigua Slipway and has been hauled out.

Before the boat was hauled out, the galley was cleared out and the aft cabins dismantled and everything removed.. The shaft was cut up and removed. A lot of old ballast had to be removed from the bottom and it was found that there was a lot of water and oil which had to be pumped out. The ballast was packed fast with concrete and tar - what a mess!! It had to be broken up and removed. The ballast is going to be kept in case we need to use it when the old engine is removed. Those solid iron ingots each weigh about 250 lbs each. I tried to lift one end of one and couldn't budge it. All of the aft cabin is cleared now to make space to accommodate the new engine.

Once the boat was hauled out, the propeller was cut off and removed. This way the rudder did not have to be removed which would have been very time consuming and difficult. The stern tube was also cut off and removed. This was very difficult and time consuming because of the amount of tar everything was sealed with. Measurements have been taken for a new shaft and stern tube to be ordered and manufactured. The boat is now going back in the water.

When the new stern tube and new shaft arrive, arrangements will be made to take the boat back out of the water to fit the new stern tube and shaft. When the boat goes back into the water the new engine will be installed.

Once the engine has been installed, the boat will be moved in order to have the old engine lifted out which will then be readied to be put on display at Redcliffe Quay. After that, the plan is that the boat move to Jolly Harbour for the remainder of the work to be carried out.

Coming Out

Coming Out 2

Black Swan moving away from The Dock

Black Swan On The Hard

Moving into The Slip

Just about there

Almost there

Getting into position

It's a long way up

Transformation Update 2

 When disassembling the rear deck, the dog house which was over the stairs leading to the rear cabin was removed.  There was a brass plaque attached to it which reads

“NIHIL DESPERANDUM   Jens Kauffeldt  21.1.53 – 16.3.98”.  This was not thrown away as its significance was unknown.  After making some enquiries, it was found that Nihil Desperandum means never despair as inscribed on the Pillars of Hercules in Gibraltar.  Jens Kauffeldt was one of the part owners of Rana and was a skipper on many of her voyages including the ones up the Amazon.  When he found out he had cancer and that he had only 2-3 weeks left to live, he organized one last voyage with his friends and co-owners of Rana.  He was a brave man and always optimistic even in the worst of crises and loved Rana.  When he died his friends went out in Rana to spread his ashes in the Bay of Arhus accompanied by a flotilla of 20 boats.  This plaque was placed on the ship in his memory with the words “Never Despair” inscribed on it.   This plaque will be reinstalled on Rana now to be called the Black Swan in memory of this man whose spirit is so very much a part of the ship.

Ballast 1

Ballast And Pieces Of Cut Up

Concrete and Ballast

Cutting Off Prop

Cutting Stern Tube

Debris from dismantle of Rear Cabin

Lowering Prop

Now Empty Space For New Engine

Now Just A Mouse

Prop Coming Off

Prop Off

Rear Section of Stern Tube

Removal of Stern Tube

Removal of tar sealing Stern Tube

Removal of tar sealing Stern Tube 2

Removal of tar

Tar

Transformation Update 3

The boat will soon be taken out of the water again to have the prop shaft, stern tube, cutlass bearing and propeller installed.  Then she will go back into the water once more and the new engine will be installed.  The replacement engine was rebuilt by Carl Mitchell of A-1 Marine Services in Jolly Harbour Marina.  The new engine is a 671 GM engine 240 HP with a maximum RPM of 2600.  It is fitted with a transmission with 4.5:1 ratio which will swing a 48 diameter X 48 pitch propeller.  This should give the boat a speed of 8-9 knots.  She previously had a maximum speed of only 4.5 knots. 

1 knot = 1.15 mph.  That means that 10 knots = 11.5 mph

The old Hundested engine is 120 HP with a maximum RPM of 300.  This engine had no astern gearbox so in order to get the boat to go astern, you had to turn the propeller blades in the opposite direction.  This was achieved by turning a wheel on the deck to reverse the position of the propeller blades, which was quite a job.  The propeller was a variable pitch Hundested. That had to be changed so that maneuvering the boat is not such a problem with passengers on board.

What is a knot when referring to boat or wind speed?

A knot is a unit of measure for speed. If you are traveling at a speed of 1 nautical mile per hour, you are said to be traveling at a speed of 1 knot.

A nautical mile is based on the circumference of the planet Earth. If you were to cut the Earth in half at the equator, you could pick up one of the halves and look at the equator as a circle. You could divide that circle into 360 degrees. You could then divide a degree into 60 minutes. A minute of arc on the planet Earth is 1 nautical mile. This unit of measurement is used by all nations for air and sea travel.

In the English measurement system, a nautical mile is 1.1508 miles, or 6,076 feet.  A nautical mile is 1,852 meters, or 1.852 kilometers.

To travel around the Earth at the equator, you would have to travel (360 * 60) 21,600 nautical miles, 24,857 miles or 40,003 kilometers.

 

1957 Hundested Engine

Cleaning New Engine

Cleaning New Engine 2

Hundested Engine

New Engine ready for Installation

Space ready for New Engine

Transformation Update 4

The boat came out of the water again in order to have the shaft, stern tube, bearing carrier, packing gland and propeller fitted.  Measurements were taken for the keyway to be cut on the shaft.   The shaft and the propeller were transported to Antigua Slipway to be installed.  The shaft alone weighs approximately 900 lbs and was lifted into the boat by block and tackle.  The propeller which is about 4 feet in diameter and weighs about 700 lbs was also lifted by this method and attached to the shaft.  Whilst the boat was out of the water, the bottom had to be painted with anitfoul, and that’s a lot of boat bottom. 

In the meantime, work on the deck has also started.  All of the tar in the decking planks has to be removed and replaced with life caulk and any bad planks replaced.  The tar is totally unsuitable for this climate and is melting and making quite a mess.  Also work on the masts has started and is continuing. The masts are being sanded, stained and painted.

The ballast which was removed to make way for the new engine room has now been cleaned and treated for re-use when the old engine comes out.

When the dog houses which were over the stairs on the deck were removed, they left fairly large gaps in the deck which had to be fitted with temporary hatch covers to protect from weather and also from the occasional unwanted feline guest.  There are many of them residing at the Slipway.

Work has now started on dissembling the deck house which has turned out to be quite a job.  Everything on this boat was built to last.  Temporary lighting has been installed below deck because all the electricity ran through the deckhouse.  A new deckhouse with an upper deck will be installed towards the stern which will house the bar and additional seating upstairs.

The boat is now in the water again and final preparation of the engine bed is underway.  Once this is finished the engine will be transported from Jolly Harbour to Antigua Slipway for installation. Work will now commence on the installation of the engine.

Cleaning and Treating Ballast

On the Hard again

900 lb Shaft

Block and Tackle lifting 900 lbs

Propeller ready to go to Slipway

Deckwork has begun

Removing Tar replacing with Life Caulk

Shaft to go through here to prop

Hole where shaft will connect to Prop

Shaft going in

Installing Shaft Bearing Carrier

Installing Shaft Bearing Carrier 2

Preparing to paint the bottom

Priming for Antifoul

Priming boat bottom

Priming Bearing Carrier and Rudder

Propeller attached to Shaft

Attached Prop ready for Antifoul

Engine end of Shaft

Work on Mast has begun

That Guy is really high

Temporary Hatches

Engine Bed being prepared

 

 

 

 

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